Domestic Glass Melting Furnace Manufacture, Processing, Construction

1. Brief Description

Glass melting is the most important process in glass production, it is a forming process where the batched materials form a qualified liquid evenly with no bubbles under high temperature heating.

The melting process is divided into five stages as following, each section has its inner connection, affecting each other. If one stage has imperfect performance, it will influence the next stage, and ultimately affect the quality of glass.

Physicochemical changes in each glass melting stage:

Silicate forming

In this stage, the components of batched materials will produce a physicochemical solid phase reaction during heating process, in which the gaseous products will be released from the batched materials and produce a new opacity sinter ultimately, which is formed by silicate and SiO2.

Glass liquid forming

In this stage, the sinter will be melting and the silicate and SiO2 in sinter will change to flint glass liquid with a plenty of bubbles. However, its chemical components and character are not even.

Clearing

The glass liquid is continuously heated, and its viscosity is reduced with plenty of gaseous sundries released, which should eliminate the visible bubbles with the pool of liquid.

Homogenization

The glass liquid is kept at high temperature for a long time, the ripple eliminates by diffused function and homogenizes as a whole. The temperature of homogenization can be lower than the clearing stage.

3. Furnace structure

According to current fired furnace structure, it is mainly divided into four parts:

• Glass melting section
• Heat source supply section
• Waste heat recovery section
• Gas supply and waste gas exhaust

4. Furnace melting technology system

Reasonable melting technology is a system which could ensure a normal daily production. It will have an important function for high production, high quality, low consumption and furnace campaign.

Furnace melting technology includes temperature, pressure, bubbling, glass liquid level, fuel, reversing system etc.

Temperature

The temperature means the temperature the of melting tank, not the whole furnace. The distribution of temperature is from the melting tank through the length of the furnace.

Pressure

Furnace pressure is the static pressure of the gas system, which is determinate by pressure distribution curve.

Bubbling

Stable shape and position of bubble are an important sign to estimate the melting performance, which will also affect the production capacity of furnace and quality of glass liquid.

JEFFER ENGINEERING, a China professional company that designs and provides complete glass melting technology as a global solution partner for the glass industry. With overseas subsidiaries in Russia, Egypt and Indonesia, JEFFER has met its demand for rapid local activity of the glass industry's requirement.

With its more than 40 years of experience in glass melting, JEFFER has combined conventional furnace technology with new furnace concepts in modern days, it has a wide range of experience in the design, manufacture and supply of different furnace types for production of Container Glass, Tableware Glass, Flat Glass, Figure Glass, Tube Glass, Opal Glass, Fiber Glass, Sodium Silicate, Frit etc.

We put the interests of our customers first and maintain close ties through high quality work and good after sale cooperation. Many long-term relationships with our customers span several decades.

The range of products and service does not only include melting tank, JEFFER also fabricates the main utility equipment such as providing combustion system and automatic instrument. Furthermore, with our staff, JEFFER can meet the requirements of the glass industry, such as Feasibility Studies, Plant Design, Material and Equipment Supply, Commissioning and Start-Up, Construction Supervision, Contract Management and Implementation, Plant Renovation, Global Consulting Services for Plant Operation.

With 24/7 hotline service, our service staff can respond quickly to help with any problems that may arise during the glass production process.

With customer's trust and praise, we are worthy of our reputation.