Thickness 4-6mm Building Construction Float Glass Processing Machinery

1. Brief Description

The name of float glass is because of the glass liquid floating and forming on a metallic tin liquid surface. By using this forming method, it is not need to overcome the gravity of the glass, it can enlarge the width of the glass, improve the speed of stretch, and increase the capacity and scale of production.

Nowadays, the international glass new technology is developing in the fields of energy, materials, environmental protection, information, biology. Developing new technology by changing the external and internal performance of glass product, it allows the glass product having excellent function of strength, energy saving, thermal insulation, fire resistance, sunlight protective......etc.

2. Characteristic

Because the glass liquid forms on the metallic tin liquid surface, it could achieve a high grade double faced fired polishing glass surface. The parallelism and flatness of float glass are as better as mechanical polishing effect, but it has a better mechanical capacity and chemical stability than mechanical polishing glass.

3. Scope of Supply

• Raw material treatment system
• Internal and external cullet system
• Glass furnace
• Tin bath
• Cold end device
• Utlity equipemnt
• Auto control system

4. Raw Materials

Main materials are mainly including:

Auxiliary materials as the important raw materials, it mainly includes:

5. Technical Flow Chart of Float Glass Line

• Qualified batching materials transfer to the furnace for melting.
• Melted glass liquid flows onto tin bath and form a glass plate through mechanical and chemical methods.
• When the temperature of glass plate reduced around 600°C, it will conveyor into annealing lehr and relief the stress.
• After inspection and cutting, the yield glass product conveyors to packing area.

6. Main Equipment Description

6.1 Batch Plant

For batching and mixing the raw materials.

6.2 Furance

The melting tank is key part of glass production line, the refractory materials quality is very important.

6.3​ Tin Bath

Glass liquid float on the metallic tin, through stretching, forming, polishing and cooling processing, a qualified glass plate is formed and its temperature reduces around 600°C, the transition roller will send the plate to annealing lehr.

6.4.Protection Gas Station

The protection gas station shall operate continuously to produce and supply the required gas for tin bath.

Tin is easy to reaction with oxygen, sulfur under high temperature and form an oxide, its oxide (SnO2, SnO) will seriously pollute the glass liquid, this will affect the quality of the glass.

In the upper space of tin bath, it must be full filled with a protection gas.

Normally, Nitrogen gas (N2) and Hydrogen gas (H2) gas are to be used as protection gas. Which is mainly for preventing or reducing the oxidation of metallic tin liquid.

6.5. Annealing Lehr

In glass technology, annealing means to put the glass into the annealing lehr for a certain time or reduce the temperature with a slow speed, so as to no additional permanent stress or temporary stress will produce. Namely, annealing also means a process which will reduce or eliminate the thermal stress of glass.

6.6. Colde-end

• Inspection and pretreatment section
• Cutting and break section
• Stacker and packing section

7. FAQ

Q: Who we are?

A: JEFFER Engineering and Technology Co., Ltd is a professional engineering company specialising in project design, engineering technology consulting, engineering, procurement, construction (EPC), and project operation management.

Q:Can you offer design service?

A: Yes, we could design full solution drawings as per your requirements.

Q: How can I get the price

A: For product line, please provide the detailed specfication of the production you want to product, then we will privode an economic plan for your reference. For engineering service, please provide your requirement, we will provide the detailed schedule and plan for your reference.

JEFFER ENGINEERING, a China professional company that designs and provides complete glass melting technology as a global solution partner for the glass industry. With overseas subsidiaries in Russia, Egypt and Indonesia, JEFFER has met its demand for rapid local activity of the glass industry's requirement.

With its more than 40 years of experience in glass melting, JEFFER has combined conventional furnace technology with new furnace concepts in modern days, it has a wide range of experience in the design, manufacture and supply of different furnace types for production of Container Glass, Tableware Glass, Flat Glass, Figure Glass, Tube Glass, Opal Glass, Fiber Glass, Sodium Silicate, Frit etc.

We put the interests of our customers first and maintain close ties through high quality work and good after sale cooperation. Many long-term relationships with our customers span several decades.

The range of products and service does not only include melting tank, JEFFER also fabricates the main utility equipment such as providing combustion system and automatic instrument. Furthermore, with our staff, JEFFER can meet the requirements of the glass industry, such as Feasibility Studies, Plant Design, Material and Equipment Supply, Commissioning and Start-Up, Construction Supervision, Contract Management and Implementation, Plant Renovation, Global Consulting Services for Plant Operation.

With 24/7 hotline service, our service staff can respond quickly to help with any problems that may arise during the glass production process.

With customer's trust and praise, we are worthy of our reputation.